Dimensional Engineer wanted in Troy, Michigan to Responsible for the development and monitoring dimensional strategies, tolerance schemes and quality plans of various automotive systems; Identify and develop quality objective targets on key product sections and monitor quality goals within the dimensional objective documents; Develop the strategic slip plane and dimensional strategy documents; Perform tolerance analysis (2D stack-up studies) on new and existing designs and processes; Perform 3D (VSA model) tolerance analysis on designs and processes; Maintain dimensioning and tolerancing (GD&T) to component and assembly drawings; Datum coordination throughout assembly sequences in accordance with Cosma Engineering World Class Manufacturing requirements; Review dimensional control capabilities of tools and dies, processes, and assembly sequences; Assist in the fabrication and installation activities to ensure products and systems conform to the dimensional plan and customer provided quality objectives; Support the development, evaluation, and approval of build sequence sheets and dimensional control plans for a system or component; Support the development of part and assembly datums, tolerances, and measurement plans; Research and analyze data such as VSA studies, specifications, and component tooling tolerances to determine feasibility of design or application; Perform variation reduction and dimensional sensitivity studies; Perform comparison studies of measured data versus objectives and GD&T specifications; Provide input to engineering teams, manufacturing divisions, business development, and OEMs regarding dimensional management related topics; Participate in continuous improvement and VA/VE activity; Assist in applying design for assembly (DFA), design for manufacturing (DFM), and geometric dimensioning and tolerance (GD&T) to components and systems and identify potential concerns; Support product design and engineering teams by providing input on problem resolution of new and existing product designs and creating design summaries and/or tech review documents; Lead and create GD&T for various Body-in-White, exterior and closure components; create Datum strategies for various Body-in-White components; perform tolerance stack-up analysis and 3D Modeling to optimize tolerances of various components; Create QDM templates for underbody, rear cradle assemblies and liftgate assemblies using QDMSOLID software; and verify CMM data and propose corrective action plans; Perform additional duties as assigned.
