Job Details

Job Summary: (This position is on 2nd shift)

This specification defines the steps required to perform the duties of Senior Process Technician

Primary Responsibilities:

• Work safely by following all rules, processes and procedures established by the plant management team.
• Wear all required Personal Protective Equipment (PPE) for assigned work area.
• Follow Lockout Tagout (LOTO) process at all times when entering the robot cell.
• Responsible for troubleshooting basic processing quality issues.
• Responsible for maintaining the molding schedule as mandated by the molding supervisor including coordinating and participating in tool changes to meet company standards.
• Responsible for daily set-up and monitoring of the E Darts and IMM processing parameters on production injection molding equipment.
• Responsible for restarting/homing robotic cells and troubleshooting issues.
• Responsible for verifying 5s standards are maintained throughout molding.
• Responsible for mentoring and assisting junior process technicians
• Responsible for recognizing basic issues with the mold prior and during setting tool.
• Responsible for ensuring daily production key measure (e.g. quality, efficiency, safety, production quantities, scrap, etc.) for injection molding operations are met.
• Works on floor completing technical daily injection molding processing duties.
• Supports PE in development of process parameters and process improvements.
• Develops plans for injection molding process improvement and will have specific areas of accountability in its execution.    

Essential Duties

• Assures housekeeping standards are met.
• Create and maintain an environment for a safe and healthy workforce.
• Maintain and monitor BOS Processes and Documentation throughout molding.
• Maintain and monitor ISO 14001 environmental system.
• Responsible for keeping all machines producing quality product.
• Empowered with the ability to stop the flow of production to correct quality issues and document any findings and/or adjustments on designated form(s).
• Verify process parameters are setup to establish book settings and alert supervisor or process Engineer immediately to establish Deviation Authorization and quality hold on parts.
• Setup Project Arrow parameters including IMM tool, Robot EOAT, resin, colorant, etc…to enable the IMM to operate.
• Verify all auxiliary equipment is set up correctly (Blender, grinder, robot, automation cell, belt conveyor, etc)
• Verify the press and area surrounding are clean to the 5s standard.
• Perform daily process and product quality checks
• Responsible to complete tool change sheets.
• Maintaining the IMM process log.
• Work with the Quality department to improve process control.
• Trouble-shoot processing problems; including normal adjustments and checks.
• Responsible to assure scrap issues are addressed and fixed in a timely manner.
• Other duties as assigned by the immediate Supervisor and/or Process Engineer

Physical Effort

• Ability to lift approximately 60 pounds and carry for a distance of 30-50 feet.
• Ability to lift approximately 45 pounds to a height of 4-5 feet.
• Ability to stand for 3-4 hours before a break.
• Ability to work overtime with little or no warning.
• Ability to work any shift.
• Ability to sit or stand for 2-3 hours before a break.
• Ability to work safely around heavy machinery and heavy equipment.
• Ability to work in extreme conditions of heat (90-115 degrees).
• Ability to safely open and close a door on an injection molding machine.