Specific Technical Requirements
· Rockwell PLC and HMI systems: Intermediate troubleshooting and basic authorized modifications using Studio 5000, FactoryTalk View, and RSLinx. Must be able to read ladder logic; monitor tags and I/O; perform basic online edits such as timer values and counter presets; use approved I/O forcing practices; interpret fault codes; troubleshoot I/O modules; verify communications; and use trends and force tables.
· FANUC robots and collaborative robots: Operational troubleshooting, basic teach-pendant programming, position teaching, simple motion edits, I/O verification, program backup and restoration, position-register changes, alarm interpretation, servo fault diagnosis, mastering and calibration verification, battery replacement, lubrication, cable inspection, end-of-arm tooling troubleshooting, hand-guiding, safety-zone verification, and collision-sensitivity adjustment.
· Vision systems: Basic setup and troubleshooting of Keyence and Cognex systems, including job or scene selection, lighting, focus, exposure, image review, pass/fail thresholds, basic inspection-tool parameters, camera positioning, lens maintenance, and communication verification.
· Mechanical and pneumatic systems: Troubleshooting and adjustment of cylinders, valves, air-pressure controls, conveyors, belt tracking, motors, sensors, and related mechanical components.
· Electrical and servo systems: Safe use of a multimeter for voltage, continuity, and resistance testing; sensor replacement and wiring verification; emergency-stop circuit testing; and basic Kinetix drive, encoder, and servo-system diagnostics.
· Industrial networks: Basic EtherNet/IP diagnostics, device-presence and IP-address verification, switch-indicator review, ping testing, cable continuity testing, and connector inspection.
Certifications and Training
· FANUC Handling Tool Operations training required.
· OSHA 10-Hour General Industry training required.
· Lockout/Tagout Authorized Employee qualification required.
· NFPA 70E arc-flash safety awareness required.
· FANUC maintenance and collaborative robot safety training preferred.
· Rockwell ControlLogix Maintenance and Troubleshooting (CCP253) and Studio 5000 Basic Operations training preferred.
· Keyence CV-X Basic Operations and Cognex In-Sight Essentials training preferred.
· Confined-space entry training required when applicable to the work area.